From schematic to fabrication-ready Gerbers
We design production-quality PCBs — from single-layer sensor boards to 8-layer high-speed mixed-signal systems. Every layout is optimized for signal integrity, manufacturability, and cost before it ever reaches the fab house.
Not all products fit on a 2-layer board. We design up to 8-layer rigid and rigid-flex PCBs (including 4+2 configurations) for space-constrained wearables, folded enclosures, and dense mixed-signal systems. Stackup design, impedance planning, and controlled-length routing are handled from day one — not patched in later.
High-speed interfaces like USB, SDIO, SPI at >40 MHz, and camera buses require precise trace length matching, controlled impedance, and clean return paths. We handle signal integrity from the schematic stage — choosing proper termination, guard traces, and via stitching strategies so the board works the first time.
A beautiful layout that can't be reliably manufactured is useless. Every design we deliver is checked against real fab and assembly constraints — minimum annular rings, solder mask dams, component courtyard clearances, and panel utilization. We also verify component availability and suggest drop-in alternates where lead times are risky.
Power delivery is as important as signal routing. We design PDN (Power Distribution Networks) with proper plane splits, decoupling placement strategies, and copper pours sized for actual current loads. For high-power designs, thermal vias, heatsink pad exposure, and copper balancing are part of the layout — not bolt-on fixes.
It depends on the signal count, speed requirements, and form factor. Simple microcontroller boards work on 2 layers. Mixed-signal designs with USB, cameras, or RF typically need 4 layers. Dense designs with DDR, Ethernet, or rigid-flex constraints may need 6–8 layers. We'll recommend the optimal layer count during the initial review.
Yes. Every project includes fabrication-ready Gerbers, drill files, BOM, and centroid/pick-and-place files. We also provide the source KiCAD or Altium project so you own the design completely.
Absolutely. We offer PCB design reviews covering signal integrity, power integrity, DFM issues, and cost optimization — ideal before committing to a fabrication run.
Let’s discuss your requirements and find the best approach for your hardware project.